Pasteurization Systems
Schlueter Safgard Pasteurization Systems
Schlueter manufactures many pasteurizers from Industrial to Home Use Models and choices of pasteurizers (Batch and HTST, Big and Small) for animal and/or human consumption.
Pasteurizers are incredibly useful, resourceful and environmental in abilities to process sick cow, fresh cow, and colostrum milk into usable calf milk feed and for human consumption.
Why throw away milk that can be used to improve the health and survival of the next generation of herd replacement heifers.
Category: Application Equipment, Lab Equipment
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What to know: Batch Pasteurizers vs. HTST (High Temperature Short Time):
Schlueter makes and sells these two types – batch pasteurizers and high-temperature short-time (HTST) units.
- Batch pasteurizers raise milk to a certain temperature, such as 145 degrees F, for a relatively long period of time –30 minutes, as example.
- HTST units do what their name implies – they raise milk to “High Temp” about 161 degrees F and maintain it for “Short Time”, about 15 seconds. The batch and smaller HTST units are self-contained, usually needing only a 240-volt service and one or two water lines to operate. larger HTST units need equipping with a boiler to heat the water used in the pasteurization process.
Safgard Calf Milk and Human Consumption Batch Pasteurizers
Advantages to Calf Milk and Human Consumption Safgard Batch Pasteurizers:
- Stainless steel construction to 3A standards
- Cost savings on powdered milk
- Reduction of medicines
- Heat exchanger in the tank walls, also upgrades available also.
- Agitators with stainless steel cover (Typically 45 RPM)
- Spray ball included for tank washing
- Available extras:
- Milk Pump / Wash Pump with Hoses instead of Agitator
- Process Automation PLC computer for manual and Automatic Processing
- Automatic Electric Heating and Cooling Valves
Additional Options Include:
- Chart Recorder
- Air Cavity Heater
- Variable Speed Exchanger
- Convert Calf Milk Pasteurizer #80060 to human consumption unit Part # 80060-H
- PMO and 3A Compliant
Compliance for Batch Pasteurizers becoming Human Consumption Compliant:
Safgard™ Pasteurizers For Human Consumption feature same advantages as calf milk pasteurizers plus more.
Additional Features to Human Consumption Units:
- Variable Temperature and Speed
- Airspace Heater w/ Filter
- Vertical Leak Detector Valve
- Recorder with two (2) Pens and two (2) Temperature Transmitters for PMO Compliance
- Sanitary Fittings needed for Temp. Sensors and Recorders
(*Can also retro-fit non PMO Compliant Units to Human Consumption by Adding the Above.)
55 Gallon Economy Calf Milk Pasteurizer
Safgard 55 Gallon Economy Calf Milk Pasteurizers | |||||
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Size in Gallons | Material | Agitator | Heat Exchanger | Spray Ball | Part Number |
Safgard 55 Gal Calf Milk Pasteurizer | Stainless constructed to meet 3A Standards | 45 RPM | Built-in to Tank Walls | Included w/ unit for tank washing | 80060 |
Safgard Model 55 Gallon Calf Milk Pasteurizer is for Calf Milk;NOT Certified for Human Consumption! | |||||
Options: Chart Recorder, Air Cavity Heater, Variable Speed Milk Pump, Plate Heat Exchanger | |||||
Extras: Milk Pump/Wash Pump with Hoses instead of Agitator. Automation PLC computer for manual/automatic processing choice. Automatic electric heating and cooling valves. |
45 and 90 Gallon Batch Pasteurizers for Calf Milk and PMO Compliant Human Consumption:
Safgard Calf Milk and Human Consumption Commerical Pasteurizers | ||
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Size in Gallons | Calf Milk Part # | Human Consumption Part # |
45 Gallon | 80070 | 80070-H |
90 Gallon | 80080 | 80080-H |
Standard with Variable Temp and Speed Airspace Heater with Filter | ||
Standard with Vertical Leak Detector Valve | ||
Includes Chart Recorder with 2 Pens and 2 Temp transmitters plus necessary fittings | ||
Recorder and parts included satisfy unit for PMO Compliance |
HTST High Temperature Short Time Pasteurizers for Calf Milk and Human Consumption
Model A HTST Pasteurizer For Calf Milk MODS
Model A: HTST Pasteurizer For Calf Milk MODS Advantages:
- Continuous Processing
- Energy Efficient Regeneration Plate Section
- Skid Mounted for Easy Installation
- Best Price for 400 GPH Gal/Hr. and Higher Units
Model A High Temperature Short Time HTST Pasteurizers | |
---|---|
Description / Model | Part Number |
100 GPH | 80150 |
200 GPH | 80151 |
300 GPH | 80152 |
500 GPH | 80153 |
Available Upgrades | Part Number |
Automated Inlet Valve | 80154 |
All Stainless Plate Heat Exchanger | 80155 |
Full Automated wash/batch unit | 80156 |
Units Skid Mounted for Easy Installation | |
Includes Energy Efficient Regeneration Plate Section | |
Includes Continuous Processing with PLC | |
For Larger Capacities, the 300-500 GPH are the best prices known |
Model S High Temp Short Time Pasteurizers for Liquid’s beyond just milk!
USA Sanitary, 3-A, and PMO Compliant Human Consumption Units
(Specify for Human, however)
Advantages of Model S HTST Pasteurizers:
- Meets US Sanitary Standards
- 3-A and PMO compliant units available for Human Consumption
- All stainless steel construction and mounting
- Processor controlled pasteurizing with recorder/controller
- Can pasteurize liquids vast variety beyond just milk; numerous other foods and applications
- Extra cooler section available for bottling cold products
Model S High Temperature Short Time HTST Pasteurizers | |
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Description / Model | Part Number |
300 GPH | 80160 |
600 GPH | 80161 |
800 GPH | 80162 |
1,000 GPH | 80163 |
1,500 GPH | 80164 |
2,000 GPH | 80165 |
Available Upgrades | Part Number |
Automated Inlet Valve | 80166 |
All Stainless Plate Heat Exchanger | 80167 |
Full Automated wash/batch unit | 80168 |
Meets US Sanitary Standards, 3-A and PMO Compliance | |
PLC Processor Controlled with Chart Recorder and Controller | |
All Stainless, Pasteurizes many liquids beyond milk products | |
Extra Option: Extra Cooling Section for Bottling Cold Products |
Leak Detector Valves:
Schlueter Leak Detector Plug Valves | |
---|---|
Description / Model | Part Number |
1 1/2" Horizontal Tri-Clamp | 80075 |
1 1/2" Vertical Tri-Clamp | 80075-1 |
2.0" Horizontal Tri-Clamp | 80076 |
2.0" Vertical Tri-Clamp | 80076-1 |
Safgard Model P3000 Milk and Cream Home Pasteurizers
P3000 Series Pasteurizers with Single and Dual (Treat Colostrum) Temperatures
P3000 Pasteurizers provide: Better Tasting Milk in Less Time and with Far Less Effort!
Safgard at-home or on farm Fast, Low-Temperature pasteurization under low-pressure.
*A Schlueter Safgard Staple Product for many decades! These units are:
- Highly Durable
- Reliable
- Efficient
- Extremely Well-Built
Standard units have aluminum containers and pails; also offered extra heavy-duty Stainless Steel P3000.
Safgard Home Pasteurizers:
Safgard Home Pasteurizers Single Temperature | |||
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Model | Temp. | Voltage | Part Number |
P3000 | Single | 110V | 26710 |
P3000 | Single | 220V | 26710-1 |
P3000 Stainless Steel | Single | 110V | 26705 |
*P3000 SS has Stainless Steel Inside Pail Only |
Safgard Dual Temperature Pasteurizer:
Safgard Dual Temperature Pasteurizer Model P3000 | |
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Description | Part Number |
Dual Temperature Pasteurizer Model P3000, 110 Volt | 32846 |
*2 gallon size, pasteurize and temper, heat treat colostrum, 8 Quarts |
Instructions for Heat Treating Colostrum (Use Dual Temperature Model P3000):
- Remove milk pail and fill the machine with water to the level of the drain plug outlet. Both thermostats must be covered with water.
- Flip the control switch to activate the thermostat without the buzzer and plug in the cord to activate the water bath thermostat
- Set the thermostat kick off at 130 degrees
- Monitor the water temperature with thermometer. The machine may drop 3 or 4 degrees in temperature, but will still maintain the 135 plus or minus needed to effectively heat treat colostrum. Since a buzzer is not added for the heat treat thermostat, the frying sound emitted by the heating element may be used to determine temperature kick off, which should be 130 degrees on the thermometer. Thermostat may be adjusted up or down accordingly.
- Pour the colostrum in a good canning-quality glass container with lid. Any size jar from a half pint to a gallon will work.
- Place container with the colostrum in a water bath. It does not matter if the container sinks or floats. The machine is a simple water bath and the temperature does the job.
- As soon as temperature reaches 130 degrees, set a timer for one (1) hour.
*It is advisable during kidding season to check both thermostat temperatures at least once per week. Heavy use or a bump of the machine can change the thermostat setting by several degrees.